Polymer winder technology

The process of polymer winding machine involves the automatic winding process of polymer materials (such as polymer coil, polymer sponge slice, composite polymer waterproof material, etc.), and its process characteristics and steps may vary depending on the specific equipment type and material characteristics. The following is a general description of the polymer winder process:

1. polymer coil automatic winding machine process

1. ** Equipment Structure ** :

* Usually includes a winding shaft that can be turned, with one end of the winding shaft being a fixed end and the other end being a free end.

A baffle capable of supporting the free end of the coiling shaft and a coil support unit for supporting and moving the polymer coil are provided.

* The coil support unit may include a fixed support plate arranged in a V shape to each other and a movable support plate which may be rotated at an Angle along its lower end until the movable support plate is set at an inclined downward position.

* May also include auxiliary parts such as guide rail, first support, second support, weighing table, etc.

2. ** Process steps ** :

** * Paper tube feeding ** : Keep the baffle away from the free end of the take-up shaft, and the paper tube covered with polymer coil on the take-up shaft is fixed together with the take-up shaft; The baffle is close to the free end of the reel shaft and supports the free end of the reel shaft.

** * Winding process ** : Start the winding shaft to wind up the polymer coil. The coil support unit may be used to support and move the polymer coil during the winding process to ensure smooth winding.

** * Separation and unloading ** : After the winding shaft rotates to complete the winding of the polymer coil, the coil support unit moves upward to the coil support unit to support the polymer coil from the lower part; Baffle away from the free end of the coiling shaft; The push device moves horizontally and pushes the polymer coil and coil support unit towards the free end of the coiling shaft, while the second support slides along the guide rail with the first support to complete the removal of the polymer coil on the coiling shaft. Then, the movable support plate of the coil support unit is rotated to the inclined downward setting, and the polymer coil rolls off the coil support unit to complete the unloading of the coil.

2. polymer sponge slicing winder process

1. ** Equipment Structure ** :

* Usually includes the first cylinder, the first support plate, the first connecting plate, the second supporting plate, the chute, the slide block, the second connecting plate, the second fixed bar, the hydraulic expansion column and other components.

* The equipment is designed with slots, inserts and polymer sponge automatic feeding mechanism.

2. ** Process steps ** :

* Activate the second cylinder and allow the connection strip to pass over the polymer sponge.

* Insert the insert plate into the inside of the slot above the connection strip, start the second cylinder again, and pull the polymer sponge over the second connection plate.

* Start the first cylinder, drive the first connecting plate to move up and down through the first support plate, and then drive the second supporting plate, the slider and the second connecting plate to move.

* When the second connecting plate moves to the appropriate position, start the hydraulic telescopic column, and drive the second connecting plate to move left and right through the second fixed strip.

* When the second connecting plate is moved directly below the support column, the polymer sponge above the second connecting plate is attached to the outer surface of the support column to complete the automatic loading and winding preparation.

3. composite polymer waterproof material winder process

1. ** Equipment Structure ** :

* Including device base, equipment support, first rotating shaft, bearing seat, positioning splint, pressing cylinder, second rotating shaft, clamping lever, winding cylinder and other parts.

* Also equipped with driving motor, drum fan blade, rectangular slider, rectangular chute, threaded hole, ring slot and other auxiliary parts.

2. ** Process steps ** :

* Insert the winding drum to the outside of the second rotating shaft.

* According to the width of the winding drum, push the clamping lever and the rectangular slider to slide inside the rectangular chute, so that the clamping lever is inserted into the ring groove on the outside of the winding drum.

* Insert the bolt to the outside of the threaded hole on the outside of the gripper lever to fix the joint between the gripper lever and the winding drum.

* Fix the corresponding size of the press drum on the outside of the positioning splint so that the press drum and the winding drum are aligned with each other.

* Open the electric heating plate for initial heating of the air inside the base of the device.

* Start the drive motor, drive the second rotating shaft to rotate, and then drive the winding drum to rotate, and the winding drum drives the waterproof material to rotate and store.

* At the same time, press the drum to press the top of the waterproof material to ensure the tightness of the winding.

4. polymer waterproof coil winding equipment process

1. ** Equipment Structure ** :

* Usually includes winding roller, winding support, support plate, tensioning roller and other components.

* Auxiliary parts such as retaining ring, mounting sleeve and pressing block are provided for fixing and pressing coil.

2. ** Process steps ** :

* Pass the coil between the guide roll and the tension roll to the top of the winder roll.

* Part of the edge of the coil corresponds to the top of the block groove, and then install the mounting sleeve on the back of the stop ring into the mounting hole groove.

* Put the block into the block groove and clamp the coil tightly by matching the block and the block groove.

* Fix the mounting sleeve, stop ring and winder roll by tightening the screw on the screw rod through the screw release block.

* Start the winder roll for winder.

In summary, the process of polymer winder varies due to different equipment and materials. In practical applications, appropriate process steps and operating specifications need to be formulated according to specific equipment and material characteristics.